Plastics usually conduct electricity so poorly that they are used to insulate electric cables. But, now scientists claim to have created a new array of plastics that can conduct electricity just like metal does. Read more
Plastic may spell the end of the silicon microchip The list of achievements of Cambridge University’s Cavendish Laboratory – one of the world’s most prestigious centres for physics research – is about to get a little longer. Responsible over the past 136 years for a stunning series of discoveries, from elemental particles such as the electron to the threads of genetic material known as DNA, the laboratory can count among its more recent breakthroughs a form of circuitry that could change radically the world’s electronics industry. In 2000 Plastic Logic, a Cambridge-based start-up company, announced it was attempting to commercialise a form of plastic electronics that had developed from research at the laboratory. By using a cheap and simple set of processing operations to build up layers of circuitry on plastic “substrates” – the material on which circuits are formed – rather than silicon wafers used in conventional microchips, the developments promised to slash the cost of making semiconductors. That was potentially a step forward of enormous significance: over the past 50 years semiconductors have grown into a huge industry fundamental to just about every form of economic activity.
A new plastic that could rival silicon as the material of choice for some electronic devices has been developed.
The invention could eventually slash the cost of flat panel screens and bring electronic paper into common use. The new material can also be laid down using simple printing techniques rather than the expensive and elaborate methods used to process silicon. The plastic, reported in the journal Nature Materials, is the work of a US-UK industrial and academic team.
The researchers told the journal that until now, the speed at which polymers conduct electricity has been too slow for them to fully challenge silicon-based materials. However, the team claims, this barrier can now be overcome using some clever chemistry.
The new material is an organic polymer, a class of substances that are used to make everything from bin bags to solar panels. They are also used in some electronic devices already. In 2004, electronics giant Philips announced production of a flexible display using organic polymers, while other companies such as Cambridge Display Technology use them to manufacture organic light-emitting diodes (LEDs). However, the performance of the plastics has always made them second choice for more mainstream applications. The new semi-conducting polythiophene could change all that. It has been tweaked by chemists to alter its molecular structure, meaning it is more efficient at carrying an electrical current and can also be dissolved in a solution to produce an ink.
These modifications give the material its edge over traditional silicon which must be processed at high temperatures and in vacuums. This is not only slow and expensive but produces a large amount of waste. Instead, the new polymer can be printed using traditional inkjet printers or techniques similar to those used to produce magazines and wallpaper. This means it can easily be printed on large flexible surfaces, making it attractive for use in electronic paper where rigid silicon cannot be used.
The team has already used the technique to print transistors, a key building block of electronic circuits. The working devices are six times faster than any polymer transistors previously reported, and are similar in performance to the silicon used in flat panel screens. The team behind the discovery believes the material will be used in areas where silicon struggles to compete. However, it is unlikely that the material will ever rival silicon in the manufacture of high-speed computer chips. The core of all modern computers, these require ultra-pure materials and precision design that is simply not achievable with these polymers.
The research team incorporated members from Merck Chemicals in Southampton, UK; Palo Alto Research Centre, California; Department of Materials Science and Engineering, Stanford University; and the Stanford Synchrotron Radiation Laboratory.